柴油機熱交換器中冷200KW濰柴動力柴油發電機組外循環大水池冷卻
WP10D238E200 型陸用發電柴油機
技術規格書
Technical Specifications of
WP10D238E200 Land Generating Engine
濰柴動力股份有限公司
WEICHAI POWER CO., LTD.
2017.10
Oct.2017
客戶滿意是我們的宗旨
一、 簡要說明 (Brief Description)
1.本著用戶滿意是我們宗旨的服務理念制定本技術規格書.
We compile the technical specifications in order to maximize customer satisfaction.
2.WP10 系列發電用柴油機是在斯太爾系列柴油機基礎上開發的系列柴油機。
WP10 series diesel engine was developed based on STEYR series diesel engine .
3.WP10D238E200 型柴油機是 WP10 系列中發電專用柴油機,于 2012 年公司開發的
增壓器中置新結構發電用柴油機。
WP10D238E200 is one type of turbocharger centering structure generating diesel engine,
which developed in 2012.
4.由濰柴動力股份有限公司制造。
Manufactured by the WEICHAI POWER CO.,LTD.
客戶滿意是我們的宗旨
二、 陸用發電柴油機功率定義及使用條件(The power and use conditions of
diesel engine for generator)
1.持續功率 COP:柴油機每年運行時間不限、在恒定負荷下持續運轉的最大功率。
ISO 標準功率。
Continuous power(COP)
: Diesel engine can run anytime and continuous operation at
constant load of maximum power. ISO standard power.
2.常用功率 PRP:柴油機每年運行時間不限、在可變負荷下持續運轉的最大功率。
可超負荷 10%的 ISO 標準功率。
Prime Power(PRP): Diesel engine can run anytime and continuous operation under
variable load maximum power. It can overload of 10% ISO standard power.
3.備用功率 ESP:柴油機每年運行可達 200h 的某一可變功率系列中的最大功率。
油量限定的 ISO 標準功率。
Standby Power(ESP): Diesel engine can running up to 200h by the maximum power
of variable power per year. the ISO standard power be oil defined.
柴油機運行條件及用途見下表。
The different operating conditions and purposes of diesel engine at the table.
功率分類
Power
運行條件
Operating conditions
用途
Purposes
持續功率
COP
204kW
1、
1、每年運行時間不限;
No operating time limited;
2
、2、在恒定的 100%負荷下運行;
Running in constant 100% load ;
可在高溫、高原條
件下運行。
Running in high
temperature and
客戶滿意是我們的宗旨
3、3、不具備超負荷能力。
It does not have the ability of overload.
high altitude
conditions.
常用功率
PRP
216kW
1、1、每年運行時間不限;
No operating time limited;
2、2、每 250h 持續期內,平均負荷率不能超過 70%;
The average load factor shall not exceed 70% of the
prime power in 250 continuous hours;
3、3、每年在 100%負荷下運行不超過 500h;
The time of running at 100% Prime Power no more than
500h each year;
4、4、每 12h 內,可超負荷 10%運行 1h,每年累計超負
荷運行不超過 25h。
It allow overload 10% power of 1 hour every 12
hours ,and the operating condition can't be more than 25
hours.
用于功率輸出已
約定好的情況
下,如公用電力
的縮減。發電機
組可并網到公共
事業電網。
For the power
output has been
agreed conditions,
such as reduced
utility power. The
generator set can
network to the
utility grid.
備用功率
ESP
238kW
1、1、每年運行時間不超過 200h,包括每年在 100%負荷
下運行不超過 25h;
The time of running at standby power no more than 200h
each year, incloud the operating condition of running
over 25 hours in 100% load;
2、2、每 24h 運行周期內,平均負荷率不能超過 80%;
電力斷供期間提供
緊急電力供應。
Emergency power
supply during
power outages.
客戶滿意是我們的宗旨
The average load factor shall not exceed 80% of the
standby power in per 24 hours;
3、3、不具備超負荷能力;
It does not have the ability of overload;
4、4、柴油機啟動沒有熱機過程,由啟動加速到標定轉速
需在 10s 內完成。自然吸氣柴油機,環境溫度 5℃以
下時,需增加預熱設施保證柴油機出水溫度在 30℃以
上;環境溫度 5℃以上時,無預熱設施。增壓柴油機
環境溫度 10℃以下時,需增加預熱設施保證柴油機出
水溫度在 30℃以上;環境溫度 10℃以上時,無預熱
設施。
Starting the diesel engine without thermal process and
from start to accelerate to rated speed required to be
completed within 10s. When below ambient
temperature 5 ℃, naturally aspirated diesel engines
need to increase diesel preheat facility to ensure the
water temperature is above 30 ℃; And on the way
round when ambient temperature above 5 ℃. When
the ambient temperature below 10 ℃, the
turbocharged diesel engine need to increase diesel
preheat facility to ensure the water temperature is
above 30 ℃; And on the way round when ambient 客戶滿意是我們的宗旨
temperature above 10 ℃.
注:嚴禁發動機超出上述運行條件使用!!!
NOTE: Do not run the engine out of the above power and operating conditions! ! !
三、 柴油機主要技術參數 ( Main technical parameters)
柴油機型號
Diesel Model
WP10D238E200
柴油機型式
Type
直列、4 沖程、干式缸套、直噴、水冷、
In-line、4-Strokes、Dry-cylinder liner、direct
injection、 Water cooled、
氣缸數/氣門數
No. of cylinders / valves
6/12
缸徑/行程
Bore/Stroke
126mm/130mm
壓縮比
Compression Ratio
17 :1
排量
Displacement
9.726L
持續功率
Continuous Power
204 kW
客戶滿意是我們的宗旨
額定功率
Rated Power
216kW
超負荷功率
Overload Power
238kW
額定轉速
Rated Speed
1500r/min
怠速轉速
Idle Speed
650±50 r/min
發火循序
Fire Sequence
1-5-3-6-2-4
曲軸旋轉方向
Crankshaft Rotating Direction
逆時針(從飛輪端看)
Counterclockwise facing flywheel
啟動方式
Starting method
DC24V 電啟動
DC24V Electrical Start
起動機功率/電壓
Starting motor Power/voltage
5.4kW/24V
調速方式
Governing control
電子調速/機械調速
Electrical / Mechanical speed governor
冷卻方式
Cooling mode
水冷
water cooled 客戶滿意是我們的宗旨
允許機體運行的最低冷卻液溫度
Min. coolant temperature of engine
working
40℃
發動機本身冷卻液容量
Coolant capacity
22L
油底殼容量
The capacity of oil sump
24L(以油標尺為準)
24L(follow the oil dipstick)
發動機凈重(kg)
Net weight
875±50
外形尺寸(長×寬×高)(mm)
Size of shape (length×width×height)
1772×846×1175(見外形圖)
1772×846×1175 (outline drawing)
四、 柴油機主要性能參數(Main performance parameters)
穩態調速率
Steady governing rate
電子:≤3%;機械:≤5%
Electronic:≤3%; mechanical≤5%
額定轉速波動率
Rated speed fluctuation rate
≤0.5%
怠速轉速波動率
Idling speed fluctuation rate
≤2.5%
額定工況燃油耗
Fuel consumption at rated working
condition
≤215g/kW·h
客戶滿意是我們的宗旨
機油燃油消耗比
Consume ratio of oil and fuel
≤0.2%
燃油消耗率/specific fuel consumption
燃油消耗量/fuel consumption
客戶滿意是我們的宗旨
五、 推薦柴油機配套使用參數 ( Recommended used diesel engine
parameters)
動力輸出口
Power output
SAE1#飛輪殼/11.5’或 14’ 飛輪
SAE1 #flywheel housing
/11.5’or 14 ’flywheel
齒數
Number of teeth
136
空濾器流量
Air filter flow
≥1249kg/h
最小進氣管直徑:
Min. diameter of intake pipe
100mm
客戶滿意是我們的宗旨
排氣管最小直徑:
Min. diameter of exhaust pipe
100mm
允許最大排氣背壓:
Max. exhaust back pressure
6±0.5kPa
最大排氣溫度(渦輪后):
Max.
exhaust temperature
( After the
turbocharger)
600℃
渦輪增壓器法蘭處允許的最大彎矩:
Max. bending moment of turbocharger flange
10N·m
機油壓力低報警值:
Alarm value of low oil temperature
80 kPa
機油壓力高報警值:
Alarm value of high oil temperature
1000kPa
請在開機運行 30s 以后開始檢測機油壓力
Please measure oil pressure after running 30s
出水管水溫報警溫度:
Alarm value of water outlet temperature
98±2℃
轉速高報警值
Alarm value of high speed
110%額定轉速
110% rated speed
機油壓力低停車值
Stopping value of low oil pressure
40kPa
客戶滿意是我們的宗旨
轉速高停車值
Stopping value of high speed
115%額定轉速
115% rated speed
燃油進油管最小直徑:
Min. diameter of fuel inlet pipe
12mm
燃油回油管最小直徑:
Min. diameter of fuel return pipe
12mm
柴油機外部允許的冷卻系統阻力(額定工況):
Cooling system resistance of engine external
(Rated working condition)
50kPa
Data of thermal equilibrium(environment temperature:42.0℃) 客戶滿意是我們的宗旨
the pressure of water into
and out of diesel(kPa)
Declared working condition
6.7/15.8
Overload working condition
6.9/15.7
flux of cooling fluid(
)
Declared working condition
14.0
Overload working condition
14.1
the temperature of water into
and out of diesel(℃)
Declared working condition
70.7/76.2
Overload working condition
72.4/78.1
the temperature of water into
and out of intercooler(℃)
Declared working condition
149.0/52.2
Overload working condition
162.5/51.0
the pressure of waterinto and
out of intercooler(kPa)
Declared working condition
143.9/142.7
Overload working condition
163.0/161.8
calorie brought out by
cooling fluid(Kj/s)
Declared working condition
87.8
Overload working condition
94.1
calorie brought out by
intercooler(Kj/s)
Declared working condition
30.7
Overload working condition
38.6
Calorie brought out by
exhaust system(Kj/s)
Declared working condition
155.7
Overload working condition
173.0
total calorie brought out
(Kj/s)
Declared working condition
506.3
Overload working condition
560.7
六、 柴油機使用環境 (Ambiance condition)
1.柴油機在下列條件下,應能輸出額定功率:
The diesel engine should be able to output rated power in the following conditions.
a)絕對大氣壓力,PX:100kPa(或海拔高度 0 米);
Atmospheric pressure, PX:100kPa (or 0 meter above sea level);
b)環境溫度,Tr:298K(25℃);
Ambiance temperature , Tr: 298K(25℃);
c)空氣相對濕度Φ r:30%。
Relative air humidityΦ r:30%。
2. 柴油機在下列條件下,應能連續并可靠地工作:
The diesel engine should be able to work continuously and reliably in the following
sonditions.
客戶滿意是我們的宗旨
a)環境溫度:下限值-30℃,上限值 50℃;
Range of ambiance temperature: -30℃≤T≤50℃;
b)空氣相對濕度:最濕月平均最高相對濕度為 90%(指該月的月平均最低溫度為
25℃)
Relative air humidity:the max relative humidity is 90% of the wettest month in a year(It
means that the lowest average temperature of this month is 25℃)
d)工作環境中應無爆炸性氣體、無導電塵埃。
The working environment should be without explosive gas and electric mote.
e)工作現場如有任何特殊的危險條件(如爆炸大氣環境和易燃氣體)用戶應提前加
以說明。
The customer should illuminate in advance if there has any especial and dangerous
condition at the working space (for example, explosive and flammable gas).
七、 柴油機供貨范圍 (Scope of supply of diesel engine)
發電用柴油機/Generating Diesel engine 1 臺
空濾器/ Air filter 1 件
發動機安裝支架/ Bracket 4 件
充電發電機/ Charging alternator 1 件
起動機/ Starter 1 件
八、 柴油機可選配件 (diesel engine optional accessories)
612600114923 消音器 (Muffler)
612600530150 散熱器 (Radiator )
九、 聯系方式/ Contact Ways:
客戶滿意是我們的宗旨
名稱:濰柴動力股份有限公司
Name:Weichai Power Co.,Ltd
地址:中國山東省濰坊市高新技術產業開發區福壽東街 197 號甲
Address:NO.197A, Fushou East Str., High-tech industrial development zone, Weifang,
Shandong, China. 261205